EFB Welding
Fixed Location Welding
Joint Elimination & Defect Removal
Cut & Slide
Do you have jointed rail that you need to upgrade to CWR, but don’t want to relay it with new rail? ONE’s Cut & Slide (also known as Crop & Weld) services might be your solution. ONE provides a turnkey solution for turning existing jointed rail into CWR.
Destress Welding
Turnout Welding
ONE is currently manufacturing its first all-purpose road/rail EFB welding machine. The Optimus Welder is a mobile unit equipped with ONE’s 100-Ton welding head, 160-Ton rail puller, with all standard welding capabilities.
Turnkey Welding Services
Rail Gangs/Curve Patch
In Track Welding
Joint Elimination/Repair Welding
Cut and Slide
Rail Insert® Welding
Destress Welding
Turnout Welding
Turnkey Welding Services
Rail Gangs/Curve Patch
Fixed Location Welding
Roller Line
The Roller line program is a process where EFB Welding is used to create CWR from stick rail. Rail is loaded onto rail rollers and pulled down to each station where the polishing of rail webs, welding, and the rough and finish grinding occur. CWR can be created into custom lengths per job specifications. ONE provides this as a turnkey service, including all rail handling equipment and rail rollers, or as a custom crew from a size ranging from 2-men and the ONE Welder to custom size crews to include finish grinding, web polishing, and various a la carte additional services.
Porta Plant
ONE’s Porta Plant set-up is ideal for shorter term projects, typically less than two years, where sticks of rail are welded into CWR. The line is set-up for maximum efficiency and productivity with capabilities of producing 10 welds per hour. Electric Rollers, tables, Pushers or RPMs are utilized for added efficiency.
Rail Treatment
ONE’s Rail Treatment program can be completed in-track or out-of-track. Relay CWR or stick rail is reconditioned by removing plant welds, thermite welds, joint bar holes, or any other defect. The conditioned rail is then Electric Flash-Butt welded together to manufacture customized CWR lengths.
Fixed Plant
ONE’s Fixed Plant set-up is used to satisfy long-term, lower-cost, CWR needs. Fixed plants are set-up for maximum productivity by incorporating more infrastructure and equipment to automate and expedite various welding line processes. Some of the fixed-plant options include automated polishing, finish grinding, air-quenching, 4-way presses, and use welding heads that are tied into 480V land-power for fast, stable, and consistent EFB welds. Additionally, larger gantry cranes are implemented for quicker turns on flat car unloading, faster line loading, and much larger rail stockpiling capacity. Combined with automated movement of rails through the welding facility, Fixed-Plants typically offer the highest daily welding capacity of any welding program implementation. ONE can also set up a Fixed-Plant to process previously worn (PW) rail. In this scenario, the footprint is modified to include a rail head-wear classification area, cropping station, moveable preparatory implements to manage various rail lengths, and options for in-line UT testing, so ONE can provide fully processed, full length CWR strings of PW rail that are pushed on to your rail train, and ready for immediate installation at your next project location.
Roller Line
Porta Plant
Fixed Plant
Rail Treatment
